GTL designs rocket propulsion to be stable from the first firing — using its UCDS combustion-stability insight to achieve high performance and a high stability margin at once, instead of chasing instability out with costly iterative testing.
Historically, engines were designed for performance and then had combustion instability “fixed” through iterative testing — driving up cost and risk. The Superior Stability Engine instead is designed with a high stability margin from the start, using the insight of the UCDS Process, while still achieving high performance.
Under a NASA-GRC Phase II SBIR, GTL developed the SSE concept; in a $2.8M Air Force SMC effort, GTL designed, built, and test-fired the 5,000-lbf vacuum-thrust LOX/LCH₄ SSE. Pulse testing confirmed excellent stability as predicted, alongside high performance.
In the mid-1990s, GTL (as PacAstro) developed the PA-E15k liquid rocket engine — a 15,000-lbf-thrust LOX/RP-1 engine test-fired 80 times at Edwards AFB, demonstrating stable operation and high performance.
A higher-thrust PA-E30k variant was subsequently designed and fabricated.
Beyond engines and tanks, GTL develops high-performance cryogenic valves and propellant lines. Its ultralight BHL composite transfer lines cut chill-down time by over 90% versus equivalent stainless-steel lines, at roughly one-quarter the mass and 5–10× less thermal mass.
Lower thermal mass means far less propellant wasted pre-chilling lines and tanks, and much easier no-vent filling — widening the operational envelope of a cryogenic propellant economy in space.